Zurfafa Zurfi cikin Babban Ayyukan CNC madauwari Saw Architecture

A fagagen da ke fafutukar yin gasa a duniya na masana'antun masana'antu-daga masana'antar kera motoci na Jamus da masu kirkirar sararin samaniyar Amurka zuwa ayyukan samar da ababen more rayuwa na Brazil-neman ingantawa ba ya nan. Masu ƙirƙira Elite sun fahimci ainihin gaskiya: sarrafa tsari yana farawa da yanke na farko. Thehigh-yi CNC madauwari saw, misalta ta samfuri kamar suKASTOtec jerinko kumaAmada CMB CNC Carbide Saw, ba shine tashar shiri mai sauƙi ba; kadara ce mai dabara, ginshiƙi na ginshiƙan ƙirƙira daidai wanda ke ƙayyadad da ingancin ƙasa, yawan amfanin ƙasa, da riba gaba ɗaya.

Wannan jagorar yana motsawa sama da ƙayyadaddun matakan matakin sama don bayar da zurfin nazarin gine-gine na waɗannan injina. Za mu rarraba ainihin tsarin da ke ayyana mafi girman gaskemasana'antu karfe yankan saw, yana nuna yadda mahimman injiniyoyin injin shine babban direban aiki. Wurin gani, tare da takamaiman diamita, ƙidayar haƙora, da sutura, shine ɓangarorin haɗin gwiwa wanda ke buɗe yuwuwar da aka riga aka gina a cikin dandamalin injina na duniya.

Sashe na 1: Tsarin Halittar Halittar Tsarin Zartarwa na CNC Mai Girma

Ba a bayyana ƙarfin ƙarfin na'ura da ƙarfin dawakinsa ba amma ta ikon isar da wannan ƙarfin tare da cikakken kwanciyar hankali. Ana samun wannan ta hanyar saɓani na tsaka-tsaki na manyan tsare-tsare da yawa.

1.1 Gidauniyar: Injiniya Tsarin Injiniya da Damping Vibration

Mafi mahimmanci, sifa ba za'a iya sasantawa ba na madaidaicin zato shine taurinsa. Duk wani jijjiga da ba a sarrafa shi yana ƙarawa a ƙarshen yanke, yana haifar da zance da mummunar gazawar kayan aikin yankan na gaba.

• Kimiyyar Abu:Wannan shine dalilin da ya sa inji kamarBehringer Eisele HCS jerinyi amfani da simintin simintin gyare-gyare na polymer ko jijjiga-damping ko Meehanite simintin ƙarfe. Waɗannan kayan suna sha da kuma ɓatar da kuzari yadda ya kamata fiye da daidaitaccen ƙarfe na walda, ƙirƙirar dandali mai natsuwa, barga mai mahimmanci don yanke cikakke.
• Tsarin Tsari:Firam ɗin inji na zamani, kamar waɗanda aka samo akan ƙaƙƙarfan ƙarfiKASTOtec KPC, an tsara su ta amfani daƘarƙashin Ƙarƙashin Ƙarya (FEA)don kwaikwayi yankan runduna da inganta ilimin lissafi. Wannan yana haifar da girman kai, saiti mai nauyi mai nauyi da kuma tsayin daka, tsayayye - buƙatun ɓoyayyiyar duk wasu fasaloli masu girma.

1.2 The Drivetrain: Zuciyar Madaidaici da Ƙarfi

Wayar da wutar lantarki daga motar zuwa ruwa shine inda ake tace danyen ƙarfi zuwa yankan daidaito.

• The Gearbox:Ayyukan gani kamarSaukewa: TK5C-102GLyana da alaƙa kai tsaye da itaAkwatin gear-backlash. Yawanci yana nuna ƙaƙƙarfan gears na ƙasa a cikin wanka mai mai, wannan ƙirar tana tabbatar da cewa kowane umarni daga motar an fassara shi kai tsaye zuwa yankan ruwan wuka ba tare da wani “slop” ko wasa ba, wanda ke da mutuwa yayin tsananin damuwa na shigar haƙori.
• The Spindle and Drive System:An ɗora igiyar gani a cikin girman girman, madaidaicin saiti don ɗaukar matsananciyar lodi ba tare da juyowa ba. Ana isar da ƙarfi ta hanyar juzu'i mai ƙarfiAC servo drive. Wannan tsarin tuƙi na “smart”, alama ce ta injunan ƙira, yana jin ƙarar sabbin lodi kuma nan take yana daidaita fitowar motar don kula da saurin ƙasa akai-akai, yana haɓaka haɓakar yanke inganci da girma.kayan aiki rayuwa tsawo.

1.3 Tsarin Gudanarwa: Ƙwaƙwalwar Aiki Na atomatik

Ikon CNC ita ce cibiyar jijiya wacce ke tsara ingantaccen injin injin. Manyan dandamali kamarSiemens SINUMERIK or Fanuc, wanda aka samo akan yawancin injunan Turai da Jafananci, suna ba da fiye da shirye-shirye masu sauƙi.

• Ikon Yanke Adaɗi:Waɗannan tsarin suna aikiyankan karfi saka idanu. Sarrafa yana bin nauyin ɗorawa kuma yana daidaita ƙimar ciyarwa ta atomatik, yana kare kayan aiki daga nauyi da haɓaka lokacin zagayowar.
• Ikon Ragewar Blade:Wani abu mai kima akan injinan yankan kayan kima mai kima shine tsarin firikwensin da ke lura da hanyar ruwa. Idan ruwan ya juya baya, sarrafawar zai dakatar da injin, yana hana wani yanki da ya soke.
• Haɗin Bayanai da Masana'antu 4.0:A zamaniCNC sawing injian gina shi don masana'anta mai kaifin baki. Haɗin Ethernet yana ba da damar mara kyauERP hadewa, ba da damar jadawali samarwa da za a sauke kai tsaye. Yana tattara bayanai masu ɗimbin yawa — lokutan zagayowar, rayuwar ruwa, da amfani da kayan—don haɓaka tsari da kiyaye tsinkaya.

1.4 Sarrafa Abu: Canja Injin zuwa Tantanin Samfura

A cikin yanayi mai girma, saurin dukan zagayowar yana da mahimmanci. Wannan shi ne inda aiki da kai, cikakke a cikin samfura kamar suAmada CMB-100CNC, ya zama maɓalli mai banbanta.

• Tsarin Lodawa:Theatomatik bar feedermisali ne. Don zagaye hannun jari, mai ɗaukar hoto na mujallu yana ba da babban ƙarfi. Don gauraye bayanan martaba, mujalla mai lebur tare da amai ɗaukar nauyikuma unscrambler yana ba da sassauci mafi girma.
• Hanyoyin Ciyarwa:Matsayin masana'antu shineservo-kore tsarin ciyarwar gripper. Wannan tsarin yana kama kayan yana ciyar da shi gaba tare da matsananciyar daidaito da sauri, wanda ya zarce tsofaffin ƙirar vise na jirgin.
• Bayan-Yanke Automation:Gaskiyafitilu-fita masana'antuyana samuwa tare da tsarin fitarwa mai haɗaka. Wannan na iya haɗawa da makamai na mutum-mutumi don ɗaukar sashi, rarrabuwa, ɓarnawa, da tarawa, rage farashin aiki da haɓaka kayan aiki.

Sashe na 2: Aikace-aikace Masterclass - Daidaita Blade da manufa

Fahimtar ƙarfin injin shine tushe. Mataki na gaba shine zaɓin ƙayyadadden ƙayyadaddun ruwa don magance ƙalubale na musamman na kayan daban-daban.

Yankan Carbon & Alloy Karfe don Aikace-aikacen Mota

• Yanayin aikace-aikacen:High-girma, rashin kulawa yankan 80mm m 4140 gami karfe sanduna don mota shafts, inda duka gudu da surface gama ne m.
• Shawarar Inji:Wannan aikin yana buƙatar na'ura mai matsananciyar tsauri da ƙarfi, tsayayyen tuƙi, irin suKASTOtec KPCko kumaAmada CMB-100CNC.
• Mafi kyawun Ƙimar Ruwa:Babban kayan aiki shine a460mm diamita Cermet tipped ruwayana nuna kusanHakora 100 (100T)kuma ana kiyaye shi ta babban aikiFarashin AlTiN.
• Dalilan Kwararru:Ƙarfin injin shine maɓalli mai ba da damar, yana samar da dandamali mara girgiza wanda ya zama dole don gaggautsa amma mai tsananin wuyar tukwici don yin ba tare da karyewa ba. An ƙididdige ƙirar 100T akan ruwan wutsiya na 460mm don samar da mafi kyawun nauyin guntu a babban saurin saman da ake buƙata don cermet, yana tabbatar da ƙarewar madubi. Rufin AlTiN yana haifar da shinge mai mahimmanci na thermal, yana kare yankan gefuna daga zafi mai zafi da aka haifar lokacin yanke karfe a babban gudu.

Yanke Bakin Karfe don Masana'antun Tsari

• Yanayin aikace-aikacen:Fabricating aka gyara daga 100mm jadawalin 40 (304/316) bakin karfe bututu don sarrafa abinci ko sinadaran shuka kayan aiki. Halin kayan aiki da ƙarfi shine ƙalubale na farko.
• Shawarar Inji:Na'ura mai babban akwati mai juyi mai iya isar da daidaiton ƙarfi a ƙananan RPMs yana da mahimmanci. TheBehringer Eisele HCS 160kyakkyawan misali ne na irin wannan injin.
• Mafi kyawun Ƙimar Ruwa: A 560mm diamita Carbide Tipped (TCT) ruwaana ba da shawarar, an saita shi tare da ƙarar farar kewayeHakora 80 (80T)kuma na musammanTiSiN shafi.
• Dalilan Kwararru:Bakin karfe dole ne a yanke tare da akai-akai, abinci mai tsauri a ƙananan gudu don ci gaba da taurin aiki. Ƙarfin wutar lantarki na injin HCS yana tabbatar da ruwan wukake ba ya shakka. Tsarin 80T yana samar da juzu'i mai ƙarfi na hakori da manyan gullets (tsararrun guntu) da ake buƙata don share zaren yadda ya kamata, guntun gummy da bakin karfe ke samarwa. Rufin TiSiN (Titanium Silicon Nitride) yana ba da juriya mai ƙarfi da ƙarfi idan aka kwatanta da daidaitaccen AlTiN, yana ba da tsawon rayuwar da ake buƙata a cikin wannan aikace-aikacen da ake buƙata.

Yanke Fitar Aluminum don Sassan Gine-gine da Motoci

• Yanayin aikace-aikacen:Samar da jama'a na hadaddun bayanan martaba na aluminium mai bakin ciki don firam ɗin taga ko kayan aikin chassis na mota, inda ake buƙatar gamawa mara amfani a iyakar gudu.
• Shawarar Inji:Wannan yana kira ga ƙwararrun zato mai sauri, irin suSaukewa: TK5C-40G, mai iya saurin igiya fiye da 3000 RPM.
• Mafi kyawun Ƙimar Ruwa:Maganin magani shine a420mm diamita Carbide Tipped (TCT) ruwatare da launi mai laushiHakora 120 (120T), gama da aTiCN ko DLC shafi.
• Dalilan Kwararru:A musamman high yankan gudun wajibi ne ga aluminum. 120T mai kyau mai kyau yana tabbatar da cewa aƙalla hakora biyu suna shiga cikin kayan da aka yi da bakin ciki a kowane lokaci, yana hana kullun da kuma tabbatar da yanke tsafta. Chip waldi (galling) shine babban abokin gaba; TiCN (Titanium Carbonitride) ko ultra-smooth DLC (Diamond-Like Carbon) shafi ba za a iya sasantawa ba yayin da yake haifar da lubricious surface wanda ke hana kwakwalwan aluminum daga mannewa ga ruwa.

Yanke Titanium & Nickel Alloys don Aerospace

• Yanayin aikace-aikacen:Daidai yanke 60mm m titanium (misali, Grade 5, 6Al-4V) ko Inconel sanduna don mahimman abubuwan haɗin sararin samaniya inda amincin ƙarfe ya ke da mahimmanci.
• Shawarar Inji:Wannan shine ƙarshen gwajin tuƙi na injin. Wani abin gani mai nauyi mai ƙarfi, ƙaramin-RPM, babban akwati mai ƙarfi kamar naKASTOvariospeedake bukata.
• Mafi kyawun Ƙimar Ruwa:Karami360mm diamita Carbide Tipped (TCT) ruwatare da m sosai60-hakora (60T)sanyi da daraja ta musamman naFarashin AlTiNya kamata a yi amfani da shi.
• Dalilan Kwararru:Waɗannan abubuwa masu ban mamaki suna haifar da matsananciyar zafi, mai daɗaɗɗen zafi da yin aiki da ƙarfi. Ƙarfin KASTOvariospeed ​​na isar da ƙaƙƙarfan juzu'i a ƙananan, saurin sarrafawa yana da mahimmanci. Karami, farantin ruwa mai kauri (360mm) yana ba da matsakaicin kwanciyar hankali. Ƙaƙƙarfan farar 60T yana ba da damar yin zurfi, guntu mai ƙarfi wanda ke yanke ƙasa da taurin Layer wanda haƙorin baya ya yi. Matsayi na musamman na murfin AlTiN, wanda aka ƙera don matsananciyar lodin thermal, ya zama dole don kare ma'aunin carbide daga gazawar zafi da ke haifar da kai tsaye.

Kammalawa: Zuba Jari a Gidauniyar Haɓakawa

Shawarar don saka hannun jari a cikin babban aikin CNC madauwari saw yana da dabara. Saka hannun jari ne a cikin dandamali - tushen ingantacciyar injiniya da injiniyan dijital, kamar yadda aka gani a cikin samfura daga KASTO, Amada, Behringer, da Tsune. Wannan kafuwar tana ba da kwanciyar hankali don yin amfani da mafi kyawun fasahar ruwa, da hankali don haɗawa cikin tsarin yanayin masana'anta, da sarrafa kansa don aiki tare da ƙaramin sa hannun ɗan adam.

Ga kasuwannin da ake buƙata na Amurka, Jamus, da Brazil, saƙon a bayyane yake. Duba bayan takardar ƙayyadaddun bayanai kuma bincika gine-ginen. Na'ura da aka gina akan harsashi mai tsauri, mai ƙarfi ta hanyar madaidaicin tuƙi, kuma an haɗa shi da ƙayyadaddun ruwan wukake ba kawai kayan aikin babban birnin ba; shi ne ginshiƙin da aka gina masana'antar ƙirƙira ta zamani, mai inganci, kuma mai riba.