Kwibira Byimbitse Mubikorwa Byinshi CNC Yizengurutse Yabonye Ubwubatsi

Mu rwego rwo guhangana ku isi hose mu nganda zikora inganda - guhera ku mbaraga z’imodoka z’Ubudage ndetse n’abanyamerika bashya mu kirere kugeza ku mishinga remezo itera imbere muri Berezile - gushakisha uburyo bwiza. Abahimbyi ba Elite bumva ukuri kwibanze: kugenzura inzira bitangirana no gukata kwambere. Uwitekaimikorere-ikomeye ya CNC izenguruka, byerekanwe na moderi nkaUrukurikirane rwa KASTOteccyangwa iAmada CMB CNC Carbide Yabonye, ntabwo bikiri byoroshye kwitegura; ni umutungo wingenzi, ibuye-ryibanze ryibanze ryerekana neza imikorere, umusaruro wibintu, hamwe ninyungu rusange.

Aka gatabo karenze hejuru yurwego rwo hejuru kugirango rutange isesengura ryimbitse ryubwubatsi bwimashini. Tuzatandukanya sisitemu yibanze isobanura hejuru cyanegukata ibyuma byinganda, yerekana uburyo imashini yibanze yimashini aribwo shoferi yambere yimikorere. Icyuma kibonye, ​​hamwe na diametre yacyo yihariye, kubara amenyo, no gutwikira, nicyo kintu gikomatanya gifungura ubushobozi bumaze kubakwa mumashini yisi yose.

Igice cya 1: Anatomy ya sisitemu yo hejuru ya CNC yo kureba

Ubushobozi buhebuje bwimashini ntabwo busobanurwa nimbaraga za moteri ya moteri ahubwo nubushobozi bwayo bwo gutanga izo mbaraga zifite umutekano uhamye. Ibi bigerwaho hifashishijwe imikoranire ihanitse ya sisitemu yibanze.

1.1 Urufatiro: Imashini ya Frame Engineering na Vibration Damping

Ikintu gikomeye cyane, kitaganirwaho kiranga neza neza ni ubukana bwacyo. Ibinyeganyezwa byose bidacunzwe byongerewe imbaraga zo gukata, biganisha ku kuganira no kunanirwa gukabije kwibikoresho byateye imbere.

• Ubumenyi bw'ibikoresho:Iyi niyo mpamvu imashini nkaImyitwarire ya Eisele HCSkoresha inshingano ziremereye, vibration-damping polymer beto cyangwa Meehanite ikora ibyuma. Ibi bikoresho bikurura kandi bigakwirakwiza ingufu neza cyane kuruta ibyuma bisanzwe byo gusudira, bigakora urubuga rwapfuye-rutuje, ruhamye rukenewe kugirango rugabanuke neza.
• Igishushanyo mbonera:Imashini zigezweho za mashini, nkibisangwa kuri robustKASTOtec KPC, ByashizwehoIsesengura ryibanze rya nyuma (FEA)kwigana imbaraga zo guca no guhuza geometrie. Ibi bivamo ubunini burenze, buremereye bwabonye imitwe yimitwe hamwe nigari yagutse, ihamye - icyangombwa cyihishe kubindi byose biranga imikorere-yo hejuru.

1.2 Imiyoboro: Umutima wukuri nimbaraga

Ihererekanyabubasha riva kuri moteri kugera ku cyuma niho imbaraga mbisi zinonosorwa mu guca neza.

• Gearbox:Imikorere yicyuma nkaTsune TK5C-102GLni Byahujwe naGearbox. Ubusanzwe hagaragaramo ibyuma bikomye, byubatswe mubutaka bwogejwe namavuta, iki gishushanyo cyemeza ko itegeko ryose riva kuri moteri rihindurwa muburyo bwo gukata icyuma nta "ahantu hahanamye" cyangwa gukina, ibyo bikaba byica mugihe cyo guhangayikishwa cyane no kwinjiza amenyo.
• Sisitemu ya Spindle na Drive:Icyuma kibonerana gishyizwe murwego rurerure, rwuzuye-rwuzuye rwo gutwara imitwaro ikabije nta gutandukana. Imbaraga zitangwa n'umuriro mwinshiAC servo. Sisitemu "yubwenge" sisitemu, ikiranga imashini zihebuje, yumva kongera imizigo igabanya kandi igahita ihindura umusaruro wa moteri kugirango igumane umuvuduko uhoraho, itezimbere kuburyo bugaragara kandiigikoresho cyo kwagura ubuzima.

1.3 Sisitemu yo kugenzura: Ubwonko bwibikorwa byikora

Igenzura rya CNC nicyo kigo cyimitsi itegura imashini nziza cyane. Imiyoboro iyobora nkaSiemens SINUMERIK or Umufana, iboneka kumashini menshi yo murwego rwohejuru rwiburayi nu Buyapani, itanga ibirenze kure gahunda zoroshye.

• Igenzura ry'imihindagurikire y'ikirere:Sisitemu ikoreshakugenzura ingufu. Igenzura rikurikirana imitwaro ya spindle kandi ihita ihindura igipimo cyibiryo, irinda igikoresho kurenza urugero no guhitamo igihe cyinzira.
• Igenzura ryo gutandukana:Ikintu ntagereranywa kumashini zikata ibintu bifite agaciro kanini ni sisitemu ya sensor ikurikirana inzira yicyuma. Niba icyuma kigenda, igenzura rizahagarika imashini, irinde igice cyakuweho.
• Guhuza amakuru n'inganda 4.0:IbigezwehoImashini ibona CNCyubatswe ku ruganda rwubwenge. Ihuza rya Ethernet ryemerera ntakabuzaKwishyira hamwe kwa ERP, gushoboza gahunda yumusaruro gukururwa muburyo butaziguye. Yandika amakuru menshi - ibihe byizunguruka, ubuzima bwikibaho, hamwe nikoreshwa ryibikoresho - mugutezimbere no kubungabunga ibintu.

1.4 Gukoresha Ibikoresho: Guhindura Imashini mu Kagari k'umusaruro

Mubidukikije byinshi, umuvuduko wikizunguruka cyose nicyo cyambere. Aha niho automatike, itunganijwe mubyitegererezo nkaAmada CMB-100CNC, ihinduka urufunguzo rutandukanya.

• Sisitemu yo gupakira:Uwitekakugaburira byikorani Bisanzwe. Kubigega byuzuye, umutwaro wikinyamakuru uteganya gutanga ubushobozi buhanitse. Kubisobanuro bivanze, ikinyamakuru kiringaniye hamwe nabundlena uncrambler itanga ihinduka ryinshi.
• Uburyo bwo kugaburira:Inganda zinganda nisisitemu yo kugaburira sisitemu yo kugaburira. Ubu buryo bufata ibikoresho kandi bukabugaburira imbere hamwe nukuri kandi byihuse, birenze kure ibishushanyo mbonera bya kera.
• Nyuma yo gukata Automatic:Nukurigucana amatarani Byagezweho hamwe na Sisitemu yasohotse. Ibi birashobora kubamo intwaro za robo zo gutoranya igice, gutondeka, gusiba, no gutondekanya, kugabanya amafaranga yumurimo no kongera ibicuruzwa byinshi.

Igice cya 2: Gusaba Masterclass - Guhuza Icyuma na Misiyo

Gusobanukirwa ubushobozi bwimashini niyo shingiro. Intambwe ikurikira ni uguhitamo icyuma cyerekanwe neza kugirango gikemure ibibazo byihariye byibikoresho bitandukanye.

Gukata Carbone & Alloy Steels ya Automotive Porogaramu

• Icyerekezo cyo gusaba:Ubunini buringaniye, butagabanijwe gukata 80mm ikomeye ya 4140 yumuti wibyuma bya shitingi yimodoka, aho umuvuduko nubuso byombi birahambaye.
• Icyifuzo cyimashini:Inshingano isaba imashini ifite ubukana bukabije hamwe nimbaraga zikomeye, zihamye, nkaKASTOtec KPCcyangwa iAmada CMB-100CNC.
• Icyitegererezo Cyiza:Igikoresho cyiza ni aDimetero 460mm Cermet yatanzweKugereranyaAmenyo 100 (100T)kandi ikarindwa nibikorwa-byo hejuruAlTiN.
• Impamvu y'impuguke:Imashini ikomera nurufunguzo rufasha, rutanga urubuga rutagira vibrasiya ikenewe kugirango inama za cermet zoroshye ariko zidasanzwe zikora zidacitse. Iboneza 100T kuri blade ya 460mm irabaze kugirango itange imitwaro myiza ya chip kumuvuduko mwinshi ukenewe kuri cermet, byemeza kurangiza nkindorerwamo. Ipitingi ya AlTiN ikora inzitizi yingenzi yubushyuhe, irinda impande zo gukata ubushyuhe bwinshi buturuka mugihe ukata ibyuma kumuvuduko mwinshi.

Gukata ibyuma bitagira umwanda kubikorwa byinganda

• Icyerekezo cyo gusaba:Gukora ibice kuva kuri 100mm ingengabihe 40 (304/316) imiyoboro idafite ibyuma byo gutunganya ibiryo cyangwa ibikoresho byimiti. Ibyifuzo byo gukora cyane ni ikibazo cyibanze.
• Icyifuzo cyimashini:Imashini ifite garebox nini cyane ishobora gutanga ingufu zihoraho kuri RPM yo hasi ni ngombwa. UwitekaBehringer Eisele HCS 160ni urugero rwiza rwimashini.
• Icyitegererezo Cyiza: A 560mm ya diametre Carbide Yatanzwe (TCT)birasabwa, byashizweho hamwe na coarser ikibanza kizengurutseAmenyo 80 (80T)n'inzobereTiSiN.
• Impamvu y'impuguke:Ibyuma bitagira umuyonga bigomba gucibwa hamwe nibiryo bihoraho, bikarishye kumuvuduko muke kugirango ugume imbere yakazi. Imashini ya mashini ya HCS ituma icyuma kidatezuka. Iboneza rya 80T ritanga amenyo akomeye ya geometrie hamwe nuduce twinshi (imyanya ya chip) ikenewe kugirango dusibe neza ibyuma bikomye, gummy byakozwe nicyuma kitagira umwanda. Igipfundikizo cya TiSiN (Titanium Silicon Nitride) gitanga ubushyuhe burenze urugero nubukomezi ugereranije na AlTiN isanzwe, bitanga ubuzima bwagutse bukenewe muriki gikorwa gisaba.

Gukata Aluminiyumu Yiyongereye Kubyubatswe n’imodoka

• Icyerekezo cyo gusaba:Umusaruro mwinshi wa aluminiyumu yoroheje, yerekana uruzitiro rwamadirishya cyangwa ibice bya chassis yimodoka, aho burr-free irasabwa kumuvuduko mwinshi.
• Icyifuzo cyimashini:Ibi birasaba ubuhanga bwihuse bwihuse, nkaTsune TK5C-40G, ishoboye kuzunguruka umuvuduko urenga 3000 RPM.
• Icyitegererezo Cyiza:Ibicuruzwa ni aDiameter ya 420mm Carbide Yatanzwe (TCT)hamwe n'ikibanza cyiza cyaAmenyo 120 (120T), Byarangiye hamwe naTiCN cyangwa DLC.
• Impamvu y'impuguke:Umuvuduko mwinshi cyane wo gukata urakenewe kuri aluminium. Icyuma cya 120T cyiza cyane cyerekana ko byibuze amenyo abiri akora mubikoresho bikikijwe n'inkuta igihe cyose, bikarinda gutombora kandi byemeza ko byaciwe neza. Gusudira Chip (galling) numwanzi ukomeye; igikoresho cya TiCN (Titanium Carbonitride) cyangwa ultra-yoroshye ya DLC (Diamond-Nka Carbone) ntigishobora kuganirwaho kuko ikora ubuso bwamavuta bubuza chipi ya aluminiyumu kwizirika ku cyuma.

Gukata Titanium & Nickel Amavuta yo mu kirere

• Icyerekezo cyo gusaba:Gukata neza 60mm ya titanium ikomeye (urugero, Icyiciro cya 5, 6Al-4V) cyangwa Utubari twa Inconel kubice bikomeye byo mu kirere aho ubunyangamugayo bwa metallurgji ari bwo bwambere.
• Icyifuzo cyimashini:Nibizamini byanyuma byimashini ya mashini. Inshingano iremereye yabonye ifite imbaraga, nkeya-RPM, garebox nini cyane nkaKASTOvariospeedni ngombwa.
• Icyitegererezo Cyiza:Gitoya360mm ya diametre Carbide Yatanzwe (TCT)hamwe na hamweAmenyo 60 (60T)iboneza hamwe nicyiciro cyihariye cyaAlTiNbigomba gukoreshwa.
• Impamvu y'impuguke:Ibi bikoresho bidasanzwe bitanga ubushyuhe bukabije, bwibanze kandi bukora cyane. Ubushobozi bwa KASTOvariospeed bwo gutanga umuriro mwinshi kumuvuduko muke, ugenzurwa ni ngombwa. Isahani ntoya, ifite umubyimba mwinshi (360mm) itanga ihame ntarengwa. Ikibanza kibisi 60T cyemerera chip yimbitse, ikaze igabanya munsi yurwego rukomeye rwakozwe namenyo yabanjirije. Icyiciro cyihariye cya AlTiN coating, yagenewe imitwaro ikabije yubushyuhe, irakenewe kugirango irinde karbide substrate guhita iterwa nubushyuhe buterwa no guhita.

Umwanzuro: Gushora imari mu musingi wo gutanga umusaruro

Icyemezo cyo gushora imari murwego rwo hejuru CNC ruzenguruka rwabonye ni ingamba. Nishoramari kumurongo - urufatiro rwubuhanga bukomeye bwubukanishi na digitale, nkuko bigaragara mubyitegererezo kuva KASTO, Amada, Behringer, na Tsune. Uru rufatiro rutanga ituze ryo gukoresha tekinoroji igezweho, ubwenge bwo kwinjiza mubidukikije bwuruganda rukora ubwenge, hamwe na automatisation yo gukora hamwe nabantu batabigizemo uruhare.

Ku masoko asabwa muri Amerika, Ubudage, na Berezile, ubutumwa burasobanutse. Reba hejuru y'urupapuro rwihariye hanyuma usesengure imyubakire. Imashini yubatswe ku rufatiro rwo gukomera, ikoreshwa na moteri itomoye, kandi igahuzwa nicyuma cyitondewe ntabwo ari igice cyibikoresho byingenzi; niryo buye ryubakiyeho uruganda rugezweho, rukora neza, kandi rwunguka.