Ukuntywila ngokunzulu kwi-High-Performance CNC yeSetyhula yeSaw Architecture

Kwiindawo ezikhuphisanayo zehlabathi zokwenziwa kwemizi-mveliso-ukusuka kumandla eemoto eJamani kunye nabavelisi be-aerospace baseMelika ukuya kwiiprojekthi zeziseko ezingundoqo zaseBrazil-imfuno yokuphucula ayipheli. Abaqulunqi be-Elite bayayiqonda inyani esisiseko: ulawulo lwenkqubo luqala ngokusika kokuqala. Iukusebenza okuphezulu CNC isarha setyhula, iboniswe yimizekelo efana neKASTOtec seriesokanye iAmada CMB CNC Carbide Saw, ayisesiso isitishi esilula sokulungiselela; yi-asethi yeqhinga, ilitye lembombo elenziwe ngokuchanekileyo elichaza ukusebenza kakuhle komlambo, isivuno sezinto eziphathekayo, kunye nenzuzo iyonke.

Esi sikhokelo sihamba ngaphaya kweenkcukacha zomgangatho ophezulu ukunika uhlalutyo olunzulu lwezakhiwo zaba matshini. Siza kucalula iisistim ezingundoqo ezichaza eyona iphakamileyoisarha yokusika isinyithi yeshishini, ebonisa indlela ubunjineli obusisiseko bomatshini boyena mqhubi wentsebenzo. Isarha isarha, kunye nedayamitha ethile, ukubala amazinyo, kunye nokwaleka, yi synergistic element evula amandla esele eyakhelwe kwiqonga umatshini udidi lwehlabathi.

Icandelo 1: I-Anatomy ye-High-Performance CNC Sawing System

Obona buchule bomatshini bokugqibela abuchazwa ngamandla eemoto zawo kodwa ngokukwazi kwawo ukunikezela loo mandla ngozinzo olupheleleyo. Oku kuphunyezwa ngonxibelelwano oluphucukileyo lweenkqubo ezininzi ezingundoqo.

1.1 ISiseko: Ubunjineli beSakhelo soMatshini kunye ne-Vibration Damping

Olona phawu lubaluleke kakhulu, olungaxoxisiyo lwesarha echanekileyo kukuqina kwayo. Nakuphi na ukungcangcazela okungalawulwayo kunyuswe kwinqanaba lokusika, okukhokelela kwincoko kunye nokungaphumeleli kwentlekele kwezixhobo zokusika eziphambili.

• Inzululwazi yezinto eziphathekayo:Yiyo loo nto oomatshini bethandaBehringer Eisele HCS seriessebenzisa umsebenzi onzima, ikhonkrithi yepolymer engcangcazelayo okanye isiseko sentsimbi esakhiweyo seMeehanite. Ezi mathiriyeli zifunxa kwaye zichitha amandla ngokusebenza ngakumbi kunentsimbi eqhelekileyo edityanisiweyo, idala iqonga elifileyo, elizinzileyo eliyimfuneko yokusikwa okugqibeleleyo.
• Uyilo loLwakhiwo:Izakhelo zoomatshini zanamhlanje, ezifana nezo zifunyenwe kwi-robustKASTOtec KPC, ziyilelwe ukusetyenziswaUhlalutyo lweNqanaba eliQinisiweyo (FEA)ukulinganisa amandla okusika kunye nokwenza ngcono ijometri. Oku kubangela ukugqithisa okukhulu, i-heavy-set saw head carriage kunye nesigxina esibanzi, esizinzile-imfuneko efihliweyo kuzo zonke ezinye izinto eziphezulu zokusebenza.

1.2 I-Drivetrain: Intliziyo yokuchaneka kunye namandla

Ukuhanjiswa kwamandla ukusuka kwi-motor ukuya kwi-blade kulapho amandla akrwada asulungekiswayo ekusikeni ngokuchanekileyo.

• Ibhokisi yeGear:Ukusebenza kwesarha efana neI-Tsune TK5C-102GLidityaniswe ngokuthe ngqo kuyozero-backlash gearbox. Ngokuqhelekileyo ebonisa i-helical gear eqinile, ephantsi komhlaba kwindawo yokuhlambela i-oyile, olu luyilo luqinisekisa ukuba umyalelo ngamnye osuka kwi-motor uguqulelwe ngokuthe ngqo kwi-blade's cut edge ngaphandle kwe "slop" okanye umdlalo, obulalayo ngexesha loxinzelelo oluphezulu lokungena kwezinyo.
• I-Spindle kunye ne-Drive System:I-saw spindle ifakwe kwi-oversized, i-high-precision-precision-bearing seti yokusingatha imithwalo enzima ngaphandle kokuphambuka. Amandla ahanjiswa ngetorque ephezuluAC servo drive. Le nkqubo yokuqhuba “ehlakaniphileyo”, uphawu loomatshini beprimiyamu, iziva inyusa imithwalo yokusika kwaye ihlengahlengise ngoko nangoko ukuphuma kwemoto ukugcina isantya esingaguqukiyo somphezulu, iphucula ngokumangalisayo umgangatho wokusikwa kunye nomgangatho osikiweyo.isixhobo sokwandisa ubomi.

1.3 Inkqubo yoLawulo: IiBrains ze-Automated Operation

Ulawulo lwe-CNC liziko lemithambo-luvo eliququzelela ukugqwesa komatshini womatshini. Amaqonga aphambili afanaSiemens SINUMERIK or Fanuc, efumaneka koomatshini abaninzi baseYurophu nabaseJapan abakumgangatho ophezulu, banikezela ngokungaphezulu kakhulu kunenkqubo elula.

• Ulawulo lokusika oluqhelanisayo:Ezi nkqubo ziyasebenzaukusika amandla esweni. Ulawulo lulandelela umthwalo we-spindle kwaye lulungelelanisa ngokuzenzekelayo izinga lokutya, ukukhusela isixhobo ekugqithiseni kunye nokuphucula ixesha lokujikeleza.
• Ulawulo lokutenxa kwiBlade:Into ebaluleke kakhulu kumatshini wokusika izinto zexabiso eliphezulu yinkqubo yenzwa ebeka iliso kwindlela ye-blade. Ukuba i-blade iyaphambuka, ulawulo luya kumisa umatshini, luthintele inxalenye ekhutshiweyo.
• Ukudityaniswa kwedatha kunye noShishino 4.0:A yangokuUmatshini wokusarha we-CNCyakhelwe umzi-mveliso okrelekrele. Uqhagamshelo lwe-Ethernet luvumela i-seamlessUkuhlanganiswa kweERP, ukwenza ukuba iishedyuli zemveliso zikhutshelwe ngokuthe ngqo. Igcina inani elikhulu ledatha-amaxesha omjikelezo, ubomi be-blade, kunye nokusetyenziswa kwezinto eziphathekayo-ukuphucula inkqubo kunye nokugcinwa kwangaphambili.

1.4 Ukuphathwa kwezinto eziphathekayo: Ukuguqula uMshini kwiSeli yoMveliso

Kwimeko yomthamo ophezulu, isantya somjikelezo wonke sibaluleke kakhulu. Apha kulapho i-automation, igqibelele kwiimodeli ezifana neAmada CMB-100CNC, iba ngumahluli ophambili.

• Iinkqubo zokuLayisha:Iibar feeder oluzenzekelayongumgangatho. Kwisitokhwe esijikelezileyo, isishicileli seemagazini esithathiweyo sibonelela ngomthamo ophezulu. Kwiiprofayili ezixubeneyo, imagazini ecaba kunye neumlayishi wenqwabakwaye i-unscrambler ibonelela ngokuguquguquka okukhulu.
• IiNdlela zokutyisa:Umgangatho woshishino loinkqubo yegripper eqhutywa yi-servo. Lo matshini ubamba imathiriyeli kwaye uyondlekela phambili ngokuchaneka okugqithisileyo kunye nesantya, ukodlula kude uyilo lwe-shuttle vise endala.
• I-Post-Cut Automation:Yinyaniukuvelisa izibaneiphunyezwa ngeenkqubo ezidityanisiweyo zemveliso. Oku kunokubandakanya iingalo zerobhothi zokuchola inxalenye ethile, ukuhlela, ukuhlawula, kunye nokupakisha, ukunciphisa iindleko zabasebenzi kunye nokwandisa umsebenzi.

Icandelo 2: I-Masterclass yesicelo-Ukutshatisa iBlade kwiMishini

Ukuqonda amandla omatshini sisiseko. Isinyathelo esilandelayo kukukhetha i-blade echazwe ngokuchanekileyo ukujongana nemingeni ekhethekileyo yezinto ezahlukeneyo.

Ukusika iCarbon & Alloy Steels kwi-Automotive Applications

• Imeko yesicelo:Umthamo ophezulu, ukusika okungajongwanga kweentsimbi ze-80mm eziqinileyo ze-4140 ze-alloy shafts ze-automotive shafts, apho zombini isantya kunye nokuphela komhlaba kubalulekile.
• Isindululo ngoomatshini:Lo msebenzi ufuna umatshini onobungqongqo obugqithisileyo kunye ne-drivetrain enamandla, ezinzileyo, njengeKASTOtec KPCokanye iAmada CMB-100CNC.
• Ukucaciswa kweBlade ngokuLungileyo:Isixhobo esifanelekileyo aIncakuba enencam yeCermet yi-460mm ububanziebonisa malunga100 amazinyo (100T)kwaye ikhuselwe ngokusebenza okuphezuluAlTiN ukutyabeka.
• Ingqiqo yeNgcali:Ubungqongqo bomatshini yeyona nto iphambili eyenza ukuba ikwazi ukungcangcazela, ibonelela ngeqonga elingashukumiyo eliyimfuneko kwiingcebiso ezinqabileyo kodwa ezinobunzima obumangalisayo becermet ukwenza ngaphandle kokwaphuka. Ukucwangciswa kwe-100T kwi-blade ye-460mm kubalwa ukubonelela ngeyona nto iphezulu yomthwalo we-chip kwizantya eziphezulu ezifunekayo kwi-cermet, ukuqinisekisa ukugqitywa kwesibuko. Ingubo ye-AlTiN yenza isithintelo esibalulekileyo se-thermal, ukukhusela imida yokusika ekushiseni okukhulu okwenziwa xa usika insimbi ngesantya esiphezulu.

Ukusika iiStainless Steels kuShishino lweNkqubo

• Imeko yesicelo:Amacandelo okwenza kwi-100mm ishedyuli 40 (304/316) imibhobho yensimbi engenasici yokulungiswa kokutya okanye izixhobo zezityalo zekhemikhali. Olona celomngeni lolona celomngeni lusetyenziswa ngumbandela wokusebenza nzima.
• Isindululo ngoomatshini:Umatshini onebhokisi yegiya ephezulu ekwaziyo ukuhambisa amandla angaguqukiyo kwii-RPM ezisezantsi ubalulekile. IBehringer Eisele HCS 160ngumzekelo obalaseleyo womatshini onjalo.
• Ukucaciswa kweBlade ngokuLungileyo: A I-560mm ububanzi be-Carbide Tipped (TCT) incakubaiyacetyiswa, iqwalaselwe ngepitch erhabaxa ejikelezeAmazinyo angama-80 (80T)kunye nokhethekileyoTiSiN ukutyabeka.
• Ingqiqo yeNgcali:Intsimbi engatyiwayo kufuneka isikwe ngokutya okungaguqukiyo, okunobundlongondlongo ngesantya esisezantsi ukuze ihlale iphambi kokuqina komsebenzi. I-torque yomatshini we-HCS iqinisekisa ukuba i-blade ayisoze yathandabuza. Ukucwangciswa kwe-80T kunika i-geometry yezinyo eqinile kunye neegullets ezinkulu (izithuba ze-chip) ezifunekayo ukucima ngokufanelekileyo i-stringy, i-gummy chips eveliswa ngensimbi engenasici. I-TiSiN (i-Titanium Silicon Nitride) i-coating inikeza ukuxhathisa ukushisa okuphezulu kunye nobunzima xa kuthelekiswa nomgangatho we-AlTiN, ukubonelela ubomi obude obufunekayo kwesi sicelo esinzima.

Ukusika iAluminiyam Extrusions kuMacandelo oLwakhiwo kunye neeMoto

• Imeko yesicelo:Imveliso eninzi yeeprofayili ezintsonkothileyo, ezinodonga olucekethekileyo lwe-aluminiyam kwiifreyimu zefestile okanye amacandelo e-chassis yemoto, apho kufuneka isiphelo esingenaburr ngesantya esiphezulu.
• Isindululo ngoomatshini:Oku kufuna isarha ekhethekileyo enesantya esiphezulu, njengeI-Tsune TK5C-40G, ekwaziyo ukuhamba ngesantya esingaphezulu kwe-3000 RPM.
• Ukucaciswa kweBlade ngokuLungileyo:Ummiselo ngu aI-420mm ububanzi be-Carbide Tipped (TCT) incakubangepitch entle ye120 amazinyo (120T), igqitywe ngeI-TiCN okanye i-DLC yokugqoka.
• Ingqiqo yeNgcali:Isantya esiphezulu kakhulu sokusika siyimfuneko kwi-aluminium. I-120T ye-fine-pitch blade iqinisekisa ukuba ubuncinane amazinyo amabini abandakanyeka kwizinto ezinodonga olubhityileyo ngamaxesha onke, ukuthintela ukukrazula kunye nokuqinisekisa ukuchetywa okucocekileyo, ukucheba. I-Chip welding (i-galling) lolona tshaba lukhulu; a TiCN (Titanium Carbonitride) okanye ultra-egudileyo DLC (Diamond-NjengeCarbon) ukutyabeka non-negotiable njengoko idala umphezulu lubricious ethintela chips aluminiyam ukubambelela blade.

Ukusika i-Titanium kunye ne-Nickel Alloys kwi-Aerospace

• Imeko yesicelo:Ukusika ngokuchanekileyo i-60mm ye-titanium eqinileyo (umz., iBanga lesi-5, i-6Al-4V) okanye ii-Inconel ii-Inconel zezixhobo ze-aerospace apho ukunyaniseka kwe-metallurgical kubaluleke kakhulu.
• Isindululo ngoomatshini:Olu lolona vavanyo lokugqibela lokuqhuba komatshini. Isarha enzima ene-robust, low-RPM, gearbox ye-torque ephezulu njengeKASTOvariospeedIyafuneka.
• Ukucaciswa kweBlade ngokuLungileyo:EncinciI-360mm ububanzi be-Carbide Tipped (TCT) incakubangokurhabaxa kakhuluAmazinyo angama-60 (60T)uqwalaselo kunye nebakala elikhethekileyo leAlTiN ukutyabekakufuneka isetyenziswe.
• Ingqiqo yeNgcali:Ezi zixhobo zangaphandle zivelisa ubushushu obugqithisileyo, obugxininisiweyo kunye nomsebenzi-nzima ngamandla. Ukukwazi kwe-KASTOvariospeed ukuhambisa i-torque enkulu ngesantya esisezantsi, esilawulwayo sibalulekile. Ipleyiti encinci, engqindilili yeblade (360mm) inika uzinzo oluphezulu. I-pitch ye-60T erhabaxa ivumela i-chip enzulu, enobundlongondlongo enqumla ngaphantsi komaleko oqina owenziwe lizinyo langaphambili. Ibakala elikhethekileyo le-AlTiN yokugqoka, eyenzelwe imithwalo eshushu kakhulu, iyimfuneko ukukhusela i-carbide substrate ukusuka ekungaphumeleli kwangoko okubangelwa ukushisa.

Isiphelo: Ukutyala imali kwiSiseko seMveliso

Isigqibo sokutyala imali kwi-high-performance CNC circular saw sisicwangciso-qhinga. Kukutyalomali kwiqonga-isiseko sobunjineli obuphezulu bomatshini kunye nedijithali, njengoko kubonwa kwiimodeli ezivela kwi-KASTO, Amada, Behringer, kunye neTsune. Esi siseko sibonelela ngozinzo ukuze kuxhaswe ezona teknoloji ziphezulu, ubukrelekrele bokudibanisa kwi-ecosystem yefektri ehlakaniphile, kunye ne-automation ukuqhuba ngongenelelo oluncinci lomntu.

Kwiimarike ezifunwayo zase-USA, eJamani naseBrazil, umyalezo ucacile. Jonga ngaphaya kwephepha leenkcukacha kwaye uhlalutye ulwakhiwo. Umatshini owakhiwe kwisiseko sobungqongqo, onikwe amandla yi-drivetrain echanekileyo, kwaye udityaniswe ne-blade echazwe ngokucokisekileyo ayiyona nje iqhekeza lesixhobo esikhulu; lilitye lembombo ekwakhelwe phezu kwalo ishishini loyilo lwale mihla, olusebenzayo, nolunengeniso.