I-Top Metal Cermet/TCT Dry Cut Saw Blade Factory- KOOCUT

Kwaphela amashumi eminyaka, imboni yokusebenza ngensimbi yamukela iqiniso elinomsindo, elingcolile, nelishisayo. Ukusika insimbi kwakusho ama-chop saw abrasive athela i-workshop ngezinhlansi, noma ama-blade e-High-Speed ​​​​Steel (HSS) ahamba kancane acwila ku-flood coolant. Zombili lezi zindlela zazinezinkinga ezinkulu: ukushintsha kombala kokushisa okukhulu, ama-burrs ayingozi, kanye nesidingo sezinqubo zesibili zokususa ama-bur.

Kodwa-ke, imboni ishintshe kakhulu ekuzamazameni kwensimbi eyomile (evame ukubizwa ngokuthi “amasaha abandayo omile”). Lobu buchwepheshe buthembisa ukusika okupholile uma kuthintwa, okungenazo izimbobo, futhi okulungele ukushiselwa ngokushesha.

Kodwa lokhu kungenzeka kanjani? Futhi okubaluleke kakhulu, yini ehlukanisa insimbi ejwayelekile nethuluzi lezimboni elisebenza kahle kakhulu?

I-physics Yokusika "Okubandayo": Ukucheba vs. Ukugaya

Ukuze uqonde inani le-blade eyomile esezingeni eliphezulu, umuntu kumele aqonde i-thermodynamics ye-cut.

Indlela Yokugaya Enezimbobo (Ukugaya): Amasondo anamandla asebenza ngokungqubuzana. Agaya indlela yawo phakathi kwensimbi, akhiqize amandla amakhulu okushisa amuncwa yi-workpiece kanye ne-blade. Lokhu kuphumela “ekushintsheni kwensimbi” (ushintsho lwesakhiwo ngenxa yokushisa) futhi kushiye unqenqema olushisayo nolugobile.

Indlela Yokusika Eyomile (Ukugaya): I-dry cut saw blade isebenza njengomsiki wokugaya. Isebenzisa i-geometry ekhethekile ukugunda insimbi kunokuyigaya.

Isimiso Sokudlulisa Ukushisa: Ensikeni eyomile eklanywe kahle, ukushisa kukhiqizwa endaweni yokusika. I-geometry yensika yaklanywa ngendlela yokuthi cishe wonke la mandla okushisa adluliselwe ku-chip, hhayi emzimbeni wensika noma ku-workpiece. Ama-chip ashisayo akhishwa ngokushesha, okushiya ibha yensimbi ipholile futhi isakhiwo sensika sizinzile.

Inselele Yomhlaba Wonke: Kungani Ukusika Insimbi Kunzima

Ukukhiqiza i-blade yesaha engasika insimbi eqinile noma insimbi engagqwali ngama-RPM aphezulu ngaphandle kwe-coolant kuyinto yobunjiniyela. Izinselele "Ezintathu Ezinkulu" abakhiqizi bomhlaba wonke ababhekana nazo yilezi:

Ubuthaka Bethiphu: I-Carbide iqinile kodwa iyaphuka. Ukushaqeka kokushaya ipayipi lensimbi kungaphula i-carbide ejwayelekile yokusebenza ngokhuni.

Ukuqongelela Ukushisa: Ngisho noma kuphuma kahle ama-chip, amathiphu okusika afinyelela amazinga okushisa aphezulu kakhulu. Ama-carbide binders ajwayelekile athambisa kulezi zifudumezi, okuholela ekubuthakaleni okusheshayo.

Ukudlidliza (Harmonics): Amapayipi ensimbi namaphrofayili ayadlidliza lapho enqunywa. Uma i-saw blade idlidliza ngesivinini esizwakalayo, izihloko zizoqhekezwa ngokushesha.

Isixazululo se-KOOCUT: Ukuchaza Kabusha Ukusika Insimbi Eyomile

At I-KOOCUT, asizange nje sikopishe imiklamo yemakethe ekhona. Sihlaziye ukwehluleka kwezinsika ezijwayelekile—ukuphuka kwamazinyo, isikhathi esifushane sokuphila, kanye nokusikwa okuzulazulayo—futhi sakha ikhambi elisekelwe ekusetshenzisweni kwensimbi okuthuthukisiwe kanye ne-geometry yokunemba.

Isizukulwane sethu sakamuva se-Dry Cut Cermet & Carbide Blades senzelwe ukuhlangabezana nezidingo eziqinile zokwenziwa kwensimbi yezimboni. Umphumela ubaAma-KOOCUT Dry Cut Cermet kanye nama-Carbide Blades, umkhiqizo obhekana nezinselele eziyinhloko zokusika insimbi eyomile ngobunjiniyela obusha.

1. Ubuchwepheshe be-Cermet: Inhliziyo ye-Blade

I-tungsten carbide ejwayelekile ivame ukwehluleka ekusikeni insimbi eyomile ngoba ayikwazi ukumelana nokushisa kanye nokushaqeka.

Ukuqamba kwe-KOOCUT: Sisebenzisa amathiphu e-Cermet (Ceramic-Metal) aphezulu. I-Cermet ihlanganisa ukuqina kwensimbi nokumelana nokushisa kwe-ceramic.

Inzuzo: Amathiphu ethu agcina ubulukhuni bawo emazingeni okushisa lapho i-carbide ejwayelekile ingahluleka khona. Lokhu kuvumela isivinini sokusika esiphezulu kanye nokuphila isikhathi eside kakhulu, ngisho nalapho usika ama-alloy aqinile noma insimbi engagqwali.

2. I-Advanced Tooth Geometry kanye ne-Triple Chip Grind (TCG)

Ukusika ipayipi lensimbi elingenalutho kuhluke kakhulu ekusikeni insimbi eqinile. Isimo sezinyo "esilingana nosayizi owodwa" asisebenzi.

Ukuqamba kwe-KOOCUT: Sisebenzisa i-Triple Chip Grind (TCG) ehlanjululwe kakhulu noma i-geometry yesimo se-M esiguquliwe, ebalwe ngqo ukuphathwa komthwalo we-chip.

Inzuzo: Izinyo “eliphezulu” lisika umsele ophakathi, kanti izinyo “eliphansi” eliyisicaba lihlanza amakhona. Lokhu kuhlukanisa i-chip ibe izingxenye ezintathu, kunciphisa ukumelana nokusika ngamaphesenti angaphezu kuka-20. Lokhu kunciphisa umthwalo ku-motor yomshini futhi kuqinisekisa ukuqeda okungena-burr okungadingi ukucutshungulwa ngemuva.

3. Ukudambisa Ukudlidliza Nokuzinza Komzimba

Ekusikeni kwensimbi, ukudlidliza kuyisitha sokuphila isikhathi eside. Insingo edlidlizayo ibangela "ukushayisana okuncane" eziqongweni ze-Cermet ezithambile.

Ukuqamba Okusha: Ama-blade e-KOOCUT anezikhala zokunwebeka ezigcwele i-polymer ezisikiwe nge-laser kanye nenqubo ekhethekile yokucindezela insimbi.

Inzuzo: Lezi zikhala zisebenza njengezinciphisi zokushaqeka, ziphazamisa amagagasi e-harmonic. Umphumela uba ukusika okuthule nokuhleba kanye ne-blade ejikeleza kahle, ivimbela ukuphuka kwesihloko ngesikhathi sokushayisana kokuqala nensimbi.

4. Izimbozo Ezishisayo Ezisebenza Kakhulu

Ukuze sithuthukise ukuqina, sisebenzisa izembozo ze-PVD (Physical Vapor Deposition) ezithuthukisiwe, njenge-TiAlN (Titanium Aluminium Nitride).

Ukuqamba Okusha: Lokhu kuhlanganiswa okuncane kudala isithiyo sokushisa futhi kwandisa ubulukhuni bomphezulu.

Inzuzo: Ivimbela "ukushisela okubandayo" (lapho ama-chips ensimbi ashisayo ehlangana khona nomzimba we-blade) futhi inciphisa kakhulu ukungqubuzana, okuvumela i-blade ukuthi ishelele emapayipini naseziphrofayilini ezinamadonga amakhulu.

5. Ukuhambisana Okubanzi: Okunezintambo Nokungenazintambo

Njengoba kunjalo ngomugqa wethu we-fiber cement, siyaqaphela ukushintshela kumathuluzi angenazintambo endaweni yokusebenza.

Ukuqamba Okusha: I-KOOCUT inikeza izinketho ze-kerf ezincane kakhulu zokusika insimbi eyomile.

Inzuzo: Lawa ma-blade anciphisa ukusetshenziswa kwamandla, avumela ama-saw ayindilinga ensimbi angenazintambo ukuthi anciphise kakhulu ngeshaja ngayinye ngaphandle kokwehlisa ubuqotho besakhiwo obudingekayo ukuze kunqunywe insimbi.

Isiphetho: Ukusebenza kahle kuyindinganiso entsha

Ezweni lokuncintisana lokwenziwa kwensimbi, isikhathi siyimali. Umzuzu ngamunye ochithwa ususa ipayipi eligobile noma ulinde insimbi eshisayo ukuthi iphole umzuzu ochithwayo.

Ama-blade e-KOOCUT Dry Cut aguqula indlela yokusebenza. Siguqula inqubo eshisayo, evuthayo, enomsindo ibe umsebenzi opholile, othule, noqondile. Kungakhathaliseki ukuthi usika insimbi ethambile, insimbi engagqwali, i-aluminium, noma i-grate, ama-blade ethu aletha ukunemba okusefekthri endaweni yokusebenza.

Sixazulule izinselele zokushisa nezomshini zokusika insimbi eyomile ukuze amakhasimende akho akwazi ukugxila ekwenziweni.

Bambisana ne-KOOCUT ye-Industrial Excellence. Sikulungele ukuhlinzeka abasabalalisi kanye nabalingani bezimboni ngesizukulwane esilandelayo sobuchwepheshe bokusika insimbi.Xhumana nethimba lethu namuhlaukuze uthole ukubonisana ngobuchwepheshe kanye nekhotheshini yokuthengiswa ngobuningi ehambisana nezidingo zakho zemakethe.

Ukusika Okupholile. Ukuqeda Okungena-Burr. Impilo Ephezulu.