Kulowera Mwakuya mu Zomangamanga Zapamwamba za CNC Circular Saw

M'mabwalo opikisana padziko lonse lapansi opanga mafakitale - kuchokera ku malo opangira magetsi ku Germany ndi akatswiri oyendetsa ndege aku America mpaka mapulojekiti omwe akukula kwambiri ku Brazil - kufunafuna kukhathamiritsa sikutha. Opanga osankhika amamvetsetsa chowonadi chofunikira: kuwongolera njira kumayamba ndi kudula koyamba. Themkulu-ntchito CNC zozungulira macheka, kuwonetsedwa ndi zitsanzo ngatiZithunzi za KASTOteckapenaAmada CMB CNC Carbide Saw, salinso malo osavuta okonzekera; Ndi chuma chanzeru, mwala wapangodya wopangidwa molondola womwe umatsogolera kutsika kwa mitsinje, zokolola zakuthupi, ndi phindu lonse.

Bukhuli limapitilira kupitilira pamlingo wapamtunda kuti lipereke kusanthula kozama kwa makinawa. Tidzasiyanitsa machitidwe omwe amatanthauzira apamwamba kwambirimafakitale zitsulo kudula macheka, kusonyeza momwe uinjiniya wofunikira wa makinawo uliri dalaivala wamkulu wa magwiridwe antchito. Tsamba la macheka, ndi mainchesi ake enieni, kuchuluka kwa mano, ndi zokutira, ndiye chinthu cholumikizira chomwe chimatsegula zomwe zidapangidwa kale kukhala makina apamwamba kwambiri padziko lonse lapansi.

Gawo 1: The Anatomy of High-Performance CNC Sawing System

Kuthekera kotheratu kwa makina sikumatanthauzidwa ndi mphamvu zamahatchi ake koma ndi kuthekera kwake kopereka mphamvuzo mosasunthika. Izi zimatheka kudzera mu kuyanjana kwapamwamba kwa machitidwe angapo apakati.

1.1 Maziko: Makina Opanga Makina ndi Kuchepetsa Kugwedeza

Chofunikira kwambiri, chosasinthika cha macheka olondola ndi kukhazikika kwake. Kugwedezeka kulikonse kosayendetsedwa kumakulitsidwa m'mphepete, zomwe zimatsogolera ku macheza ndi kulephera koopsa kwa zida zodulira zapamwamba.

• Sayansi Yazinthu:Ichi ndichifukwa chake makina amafananaBehringer Eisele HCS mndandandagwiritsani ntchito konkire yolemetsa, yogwedera-yonyowa polima kapena maziko achitsulo a Meehanite. Zidazi zimayamwa ndikutaya mphamvu mogwira mtima kwambiri kuposa chitsulo chowotcherera chokhazikika, ndikupanga nsanja yopanda phokoso, yokhazikika yofunikira kuti mudulidwe bwino.
• Kapangidwe Kapangidwe:Mafelemu amakono a makina, monga omwe amapezeka pazitsulo zolimbaMalingaliro a kampani KASTOtec KPC, amapangidwa pogwiritsa ntchitoFinite Element Analysis (FEA)kutengera mphamvu zodulira ndikuwongolera ma geometry. Izi zimapangitsa kuti pakhale chonyamulira chachikulu, chokhala ndi macheka olemetsa komanso malo otakata, okhazikika-chofunikira chobisika pazinthu zina zonse zapamwamba.

1.2 The Drivetrain: Mtima Wolondola ndi Mphamvu

Kutumiza kwa mphamvu kuchokera ku mota kupita ku tsamba ndi komwe mphamvu yaiwisi imawongoleredwa ndikudula molondola.

• Gearbox:Kuchita kwa macheka ngatiTsune TK5C-102GLzimagwirizana mwachindunji ndi zakeZero-backlash gearbox. Nthawi zambiri amakhala ndi zida zolimba, zapansi pamadzi osamba mafuta, kapangidwe kameneka kamapangitsa kuti lamulo lililonse lochokera pagalimoto limasuliridwe molunjika mpaka kumapeto kwa tsamba popanda "kutsetsereka" kapena kusewera, komwe kumapha panthawi yovutitsidwa kwambiri ndi dzino.
• Spindle ndi Drive System:Spindle ya macheka imayikidwa m'maseti akulu kwambiri, olondola kwambiri kuti azitha kunyamula katundu wambiri popanda kupatuka. Mphamvu imaperekedwa ndi torque yayikuluAC servo drive. Makina oyendetsa awa "anzeru", omwe ndi chizindikiro cha makina apamwamba kwambiri, amamva kuchulukirachulukira kodula ndikusintha nthawi yomweyo kutulutsa kwagalimoto kuti ikhale yothamanga kwambiri padziko lonse lapansi, kuwongolera kwambiri mawonekedwe onse odulidwa komansochida chowonjezera moyo.

1.3 Dongosolo Loyang'anira: Ubongo wa Ntchito Yodzichitira

Ulamuliro wa CNC ndiye likulu la mitsempha lomwe limayendetsa bwino makina a makinawo. kutsogolera nsanja ngatiSiemens SINUMERIK or Fanuc, yopezeka pamakina apamwamba kwambiri ku Europe ndi Japan, imapereka zambiri kuposa mapulogalamu osavuta.

• Adaptive Cutting Control:Machitidwewa amagwiritsa ntchitokudula mphamvu kuyang'anira. Kuwongolera kumatsata katundu wa spindle ndikusinthiratu kuchuluka kwa chakudya, kuteteza chida kuti zisachuluke komanso kukhathamiritsa nthawi yozungulira.
• Kuwongolera Kupatuka kwa Blade:Chofunikira kwambiri pamakina odula zinthu zamtengo wapatali ndi makina a sensor omwe amawunika njira ya tsamba. Ngati tsambalo lipatuka, chowongoleracho chimayimitsa makinawo, ndikuletsa gawo lomwe lachotsedwa.
• Kuphatikiza Data ndi Makampani 4.0:A zamakonoCNC makina ochekaimapangidwira fakitale yanzeru. Kulumikizana kwa Ethernet kumalola kuti ikhale yopanda msokoKuphatikiza kwa ERP, kupangitsa ndandanda zopanga kuti zitsitsidwe mwachindunji. Imasunga zidziwitso zambiri - nthawi yozungulira, moyo wa tsamba, ndi kugwiritsa ntchito zinthu - kuti zithandizire kukonza ndi kukonza zolosera.

1.4 Kusamalira Zinthu: Kusintha Makina Kukhala Cell Yopanga

M'malo okwera kwambiri, liwiro la kuzungulira konseko ndilofunika kwambiri. Apa ndipamene ma automation, amapangidwa mwangwiro mumitundu ngatiAmada CMB-100CNC, amakhala wosiyanitsa wamkulu.

• Loading Systems:Theautomatic bar feederndi muyezo. Kwa katundu wozungulira, chonyamulira magazini chokhazikika chimapereka kuchuluka kwakukulu. Kwa mbiri zosakanikirana, magazini yathyathyathya yokhala ndi abundle loaderndipo unscrambler imapereka kusinthasintha kwakukulu.
• Njira Zodyetsera:Muyezo wamakampani ndiservo-driven gripper feed system. Kachipangizo kameneka kamagwira zinthuzo n'kuzipititsa patsogolo molondola kwambiri komanso mofulumira kwambiri, kuposa mavise akale.
• Post-Cut Automation:Zoonakupanga magetsizimatheka ndi Integrated linanena bungwe machitidwe. Izi zitha kuphatikiza zida za robotiki pakutolera pang'ono, kusanja, kubweza, ndi kusungitsa, kuchepetsa ndalama zogwirira ntchito komanso kukulitsa ntchito.

Gawo 2: Maphunziro a Masterclass - Kufananiza Blade ndi Mishoni

Kumvetsetsa luso la makina ndilo maziko. Chotsatira ndikusankha tsamba lofotokozedwa ndendende kuti lithetse mavuto apadera a zida zosiyanasiyana.

Kudula Zitsulo za Carbon & Alloy for Automotive Applications

• Kagwiritsidwe Ntchito:Kudula kwakukulu, kopanda kusamalidwa kwazitsulo zazitsulo za 80mm zolimba 4140 zazitsulo zamagalimoto, kumene kuthamanga ndi kutsirizitsa pamwamba ndizofunikira.
• Malangizo a Makina:Ntchitoyi imafuna makina okhwima kwambiri komanso amphamvu, okhazikika, mongaMalingaliro a kampani KASTOtec KPCkapenaAmada CMB-100CNC.
• Kufotokozera Bwino Kwambiri:Chida choyenera ndi460mm m'mimba mwake Cermet nsonga tsambazokhala ndi pafupifupiMano 100 (100T)ndi kutetezedwa ndi magwiridwe antchito apamwambaKupaka kwa AlTiN.
• Zolinga za Katswiri:Kukhazikika kwa makinawo ndikothandizira kwambiri, kumapereka nsanja yopanda kugwedezeka yofunikira kuti maupangiri olimba koma olimba kwambiri a cermet achite popanda kusweka. Kukonzekera kwa 100T pa tsamba la 460mm kumawerengeredwa kuti apereke katundu wokwanira wa chip pamtunda wapamwamba wofunikira pa cermet, kuonetsetsa kuti mapeto a galasi. Kupaka kwa AlTiN kumapanga chotchinga chofunikira chamafuta, kuteteza m'mphepete mwa kutentha kwakukulu komwe kumapangidwa podula zitsulo pa liwiro lalikulu.

Kudula Zitsulo Zosapanga dzimbiri kwa Makampani Opangira Njira

• Kagwiritsidwe Ntchito:Kupanga zigawo za 100mm ndandanda 40 (304/316) mapaipi zitsulo zosapanga dzimbiri pokonza chakudya kapena zida zamafakitale. Vuto lalikulu la nkhaniyo ndi kulimbikira ntchito.
• Malangizo a Makina:Makina omwe ali ndi bokosi la giya lapamwamba kwambiri lomwe limatha kuperekera mphamvu zosasinthika pama RPM otsika ndikofunikira. TheBehringer Eisele HCS 160ndi chitsanzo chabwino kwambiri cha makina otere.
• Kufotokozera Bwino Kwambiri: A 560mm m'mimba mwake Carbide Tipped (TCT) tsambaakulimbikitsidwa, kukonzedwa ndi kukwera kokulirapo kozunguliraMano 80 (80T)ndi apaderaKupaka kwa TiSiN.
• Zolinga za Katswiri:Chitsulo chosapanga dzimbiri chiyenera kudulidwa ndi chakudya chosalekeza, chaukali pa liwiro lotsika kuti chikhale patsogolo pa kuuma kwa ntchito. Makokedwe a makina a HCS amatsimikizira kuti tsambalo silimazengereza. Kukonzekera kwa 80T kumapereka geometry yolimba ya dzino ndi mikwingwirima yokulirapo (malo opangira chip) ofunikira kuti athetse bwino tchipisi ta zingwe zopangidwa ndi chitsulo chosapanga dzimbiri. Chophimba cha TiSiN (Titanium Silicon Nitride) chimapereka kukana kutentha kwambiri komanso kuuma poyerekeza ndi AlTiN wamba, kumapereka moyo wotalikirapo wofunikira pakugwiritsa ntchito kofunikiraku.

Kudula Zowonjezera za Aluminiyamu za Zomangamanga ndi Magalimoto

• Kagwiritsidwe Ntchito:Kupanga kwakukulu kwa mbiri ya aluminiyamu yovuta, yokhala ndi mipanda yopyapyala yamafelemu azenera kapena zida zamagalimoto, pomwe kumaliza kopanda burr kumafunika pa liwiro lalikulu.
• Malangizo a Makina:Izi zimafuna macheka apadera othamanga kwambiri, mongaTsune TK5C-40G, imatha kuthamanga kwambiri kuposa 3000 RPM.
• Kufotokozera Bwino Kwambiri:Dongosolo ndi a420mm m'mimba mwake Carbide Tipped (TCT) tsambandi uthenga wabwino120 mano (120T), kumaliza ndi aTiCN kapena DLC zokutira.
• Zolinga za Katswiri:Kuthamanga kwapamwamba kwambiri ndikofunikira pa aluminiyumu. Tsamba la 120T labwino-pitch limatsimikizira kuti osachepera mano awiri akugwira ntchito muzitsulo zopyapyala nthawi zonse, kuteteza kugwedezeka ndikutsimikizira kudulidwa koyera, kumeta ubweya. Kuwotcherera tchipisi (galling) ndiye mdani wamkulu; TiCN (Titanium Carbonitride) kapena ultra-smooth DLC (Diamond-Monga Carbon) zokutira sizokambirana chifukwa zimapanga mafuta apamwamba omwe amalepheretsa tchipisi ta aluminiyamu kumamatira kutsamba.

Kudula Titanium & Nickel Alloys for Aerospace

• Kagwiritsidwe Ntchito:Kudula ndendende titaniyamu yolimba ya 60mm (mwachitsanzo, Giredi 5, 6Al-4V) kapena mipiringidzo ya Inconel pazigawo zofunika kwambiri zakuthambo komwe zitsulo ndizofunikira kwambiri.
• Malangizo a Makina:Uku ndiye kuyesa komaliza kwa makina oyendetsa. Macheka olemera kwambiri okhala ndi bokosi lolimba, lotsika-RPM, lamphamvu kwambiri ngatiKASTOvariospeedchofunika.
• Kufotokozera Bwino Kwambiri:Yaing'ono360mm m'mimba mwake Carbide Tipped (TCT) tsambandi wovuta kwambiri60-mano (60T)kasinthidwe ndi kalasi yapadera yaKupaka kwa AlTiNziyenera kugwiritsidwa ntchito.
• Zolinga za Katswiri:Zida zachilendozi zimatulutsa kutentha kwambiri, kokhazikika komanso kumagwira ntchito mwamphamvu. Kuthekera kwa KASTOvariospeed kuperekera torque yayikulu pa liwiro lotsika, loyendetsedwa bwino ndikofunikira. Mbale yaying'ono, yokulirapo (360mm) imapereka kukhazikika kwakukulu. 60T phula lolimba limalola chip chakuya, chaukali chomwe chimadula pansi pa wosanjikiza wowuma wopangidwa ndi dzino lapitalo. Gulu lapadera la zokutira za AlTiN, lopangidwira katundu wotentha kwambiri, ndilofunika kuteteza gawo lapansi la carbide kuti lisawonongeke mwamsanga chifukwa cha kutentha.

Kutsiliza: Kuyika ndalama mu Maziko a Zokolola

Lingaliro loyika ndalama mu makina ozungulira a CNC ochita bwino kwambiri ndi njira yabwino. Ndi ndalama papulatifomu - maziko a uinjiniya wapamwamba kwambiri wamakina ndi digito, monga tawonera mu zitsanzo zochokera ku KASTO, Amada, Behringer, ndi Tsune. Maziko awa amapereka kukhazikika kuti agwiritse ntchito matekinoloje apamwamba kwambiri a blade, luntha lophatikizana ndi chilengedwe cha fakitale yanzeru, komanso makina oti aziyenda popanda kulowererapo kwa anthu.

Kwa misika yovuta ya USA, Germany, ndi Brazil, uthengawu ndi womveka. Yang'anani kupyola pa pepala lofotokozera ndikusanthula kamangidwe kake. Makina omangidwa pamaziko olimba, oyendetsedwa ndi drivetrain yolondola, komanso yolumikizidwa ndi tsamba lodziwika bwino si chida chokhacho; ndiye mwala wapangodya pomwe bizinesi yamakono, yogwira ntchito, komanso yopindulitsa imapangidwira.