Chomera Chodula Chouma Chodula Chachitsulo Chapamwamba/TCT- KOOCUT

Kwa zaka zambiri, makampani opanga zitsulo akhala akuvomereza zochitika zaphokoso, zosokoneza, komanso zotentha. Kudula zitsulo kumatanthauza macheka odula omwe amathira ma sparks pa workshop, kapena masamba a High-Speed ​​​​Steel (HSS) omwe amayenda pang'onopang'ono akumira mu coolant yodzaza ndi madzi. Njira zonsezi zinali ndi zovuta zazikulu: kutentha kwambiri, ma burrs oopsa, komanso kufunikira kwa njira zina zochotsera ma burrs.

Komabe, makampaniwa asintha kwambiri kukhala ma Dry Cut Metal Saws (omwe nthawi zambiri amatchedwa "Dry Cold Saws"). Ukadaulo uwu umalonjeza kudula kozizira kwambiri, kopanda burr, komanso kokonzeka kuwotcherera nthawi yomweyo.

Koma kodi izi zingatheke bwanji? Ndipo chofunika kwambiri, n’chiyani chimasiyanitsa tsamba lachitsulo lodziwika bwino ndi chida chapamwamba cha mafakitale?

Fiziki ya Kudula "Kozizira": Kumeta ndi Kupera

Kuti munthu amvetse kufunika kwa tsamba lodulidwa bwino kwambiri, ayenera kumvetsetsa momwe thermodynamics ya gawo lodulidwalo imagwirira ntchito.

Njira Yopukutira (Kupera): Mawilo opukutira amagwira ntchito chifukwa cha kukangana. Amapukutira chitsulo, zomwe zimapangitsa kuti mphamvu yotentha kwambiri itengeke ndi chogwirira ntchito komanso tsamba. Izi zimapangitsa kuti chitsulocho chikhale "buluu" (kusintha kwa kapangidwe kake chifukwa cha kutentha) ndipo chimasiya m'mphepete mwake motentha komanso mopingasa.

Njira Yodulira Youma (Kugaya): Tsamba lodulira louma limagwira ntchito ngati chodulira mphero. Limagwiritsa ntchito mawonekedwe apadera kuti lidule chitsulo m'malo mochigaya.

Mfundo Yosamutsira Kutentha: Mu tsamba louma lopangidwa bwino, kutentha kumapangidwa pamalo odulira. Mawonekedwe a tsamba amapangidwa kuti mphamvu yonse ya kutentha iyi isamutsidwe mu chip, osati thupi la tsamba kapena workpiece. Ma chip otentha amatulutsidwa nthawi yomweyo, zomwe zimapangitsa kuti chitsulo chizizire ndipo kapangidwe ka tsamba kakhale kolimba.

Vuto Lapadziko Lonse: Chifukwa Chake Kudula Zitsulo Kuli Kovuta

Kupanga tsamba la macheka lomwe lingadule chitsulo cholimba kapena chitsulo chosapanga dzimbiri pa RPM yayikulu popanda choziziritsira ndi ntchito yaukadaulo. Mavuto a "Zitatu Zazikulu" omwe opanga padziko lonse lapansi amakumana nawo ndi awa:

Kufooka Kwambiri: Carbide ndi yolimba koma yosalimba. Kugwedezeka kogunda chitoliro chachitsulo kungaswe carbide yokhazikika yopangira matabwa.

Kusonkhanitsa Kutentha: Ngakhale mutachotsa bwino tchipisi, nsonga zodulira zimafika kutentha kwambiri. Zomangira za carbide zokhazikika zimafewa kutentha kumeneku, zomwe zimapangitsa kuti ziume mofulumira.

Kugwedezeka (Harmonics): Mapaipi achitsulo ndi ma profiles amanjenjemera akadulidwa. Ngati tsamba la macheka ligwedezeka pafupipafupi, nsonga zake zimasweka nthawi yomweyo.

Yankho la KOOCUT: Kufotokozeranso Kudula Zitsulo Zouma

At KOOCUT, sitinangotengera mapangidwe amsika omwe alipo kale. Tinasanthula kulephera kwa masamba okhazikika—kusweka kwa dzino, nthawi yochepa yogwira ntchito, ndi kudula koyendayenda—ndipo tinapanga yankho lochokera ku zitsulo zapamwamba komanso geometry yolondola.

Mbadwo wathu waposachedwa wa Dry Cut Cermet & Carbide Blades wapangidwa kuti ukwaniritse zofunikira kwambiri pakupanga zitsulo zamafakitale. Zotsatira zake ndi izi:KOOCUT Dry Cut Cermet & Carbide Blades, chinthu chomwe chimathetsa mavuto akuluakulu odulira zitsulo zouma pogwiritsa ntchito uinjiniya wamakono.

1. Ukadaulo wa Cermet: Mtima wa Tsamba

Kabide wamba wa tungsten nthawi zambiri umalephera kudula zitsulo zouma chifukwa sungathe kupirira kutentha ndi kugwedezeka.

Zatsopano za KOOCUT: Timagwiritsa ntchito nsonga zapamwamba za Cermet (Ceramic-Metal). Cermet imaphatikiza kulimba kwa chitsulo ndi kukana kutentha kwa ceramic.

Ubwino: Nsonga zathu zimasunga kuuma kwawo kutentha komwe carbide wamba ingalephere. Izi zimathandiza kuti kudula kukhale kothamanga kwambiri komanso kukhala ndi moyo wautali, ngakhale podula zitsulo zolimba kapena chitsulo chosapanga dzimbiri.

2. Advanced Tooth Geometry ndi Triple Chip Grind (TCG)

Kudula chubu chachitsulo chopanda kanthu n'kosiyana kwambiri ndi kudula chitsulo cholimba. Mawonekedwe a dzino "lofanana ndi lonse" sagwira ntchito.

Kapangidwe ka KOOCUT: Timagwiritsa ntchito Triple Chip Grind (TCG) yokonzedwa bwino kwambiri kapena mawonekedwe a M osinthidwa, omwe amawerengedwa makamaka kuti azisamalira kuchuluka kwa chip.

Ubwino: Dzino "lalitali" limadula mpata wapakati, ndipo dzino "lotsika" lathyathyathya limachotsa ngodya. Izi zimagawaniza chip m'zigawo zitatu, kuchepetsa kukana kudula ndi 20%. Izi zimachepetsa katundu pa injini ya makina ndikutsimikizira kuti imamaliza popanda burr yomwe siifuna kukonzedwa pambuyo pake.

3. Kuchepetsa Kugwedezeka ndi Kukhazikika kwa Thupi

Pakudula chitsulo, kugwedezeka ndi mdani wa moyo wautali. Tsamba logwedezeka limayambitsa "kugwedezeka pang'ono" pa nsonga zofewa za Cermet.

Zatsopano: Masamba a KOOCUT ali ndi mipata yowonjezera yodzazidwa ndi polima yodulidwa ndi laser komanso njira yapadera yolumikizira pakati pa chitsulo.

Ubwino: Ma slot awa amagwira ntchito ngati zoyamwitsa mantha, kusokoneza mafunde a harmonic. Zotsatira zake ndi kudula kochete komanso tsamba lomwe limazungulira bwino, kuteteza nsonga kusweka panthawi yoyamba kugundana ndi chitsulo.

4. Zophimba Zotentha Zogwira Ntchito Kwambiri

Kuti tipitirize kulimba, timapaka zophimba zapamwamba za PVD (Physical Vapor Deposition), monga TiAlN (Titanium Aluminium Nitride).

Zatsopano: Kuphimba uku kumapanga chotchinga cha kutentha ndikuwonjezera kuuma kwa pamwamba.

Ubwino: Zimaletsa "kuwotcherera kozizira" (kumene chitsulo chotentha chimalumikizana ndi thupi la tsamba) ndipo zimachepetsanso kukangana, zomwe zimathandiza kuti tsambalo lizitha kudutsa m'mapaipi okhala ndi makoma okhuthala ndi ma profiles.

5. Kugwirizana kwa Onse: Wopanda Zingwe ndi Wopanda Zingwe

Monga momwe zilili ndi mzere wathu wa simenti ya ulusi, timazindikira kusintha kwa zida zopanda zingwe pamalo ogwirira ntchito.

Zatsopano: KOOCUT imapereka njira zochepetsera kwambiri zodulira zitsulo zouma.

Ubwino: Masamba awa amachepetsa kugwiritsa ntchito mphamvu, zomwe zimathandiza kuti macheka ozungulira achitsulo opanda zingwe azidula kwambiri pa mtengo uliwonse popanda kuwononga umphumphu wofunikira podula chitsulo.

Pomaliza: Kuchita bwino ndiye muyezo watsopano

Mu dziko la mpikisano popanga zitsulo, nthawi ndi ndalama. Mphindi iliyonse yogwiritsidwa ntchito pochotsa chitoliro cholimba kapena kudikira kuti chitsulo chotentha chizizire ndi mphindi yokhayokha.

Masamba a KOOCUT Dry Cut amasintha momwe ntchito ikuyendera. Timasandutsa njira yotentha, yowala, yaphokoso kukhala ntchito yozizira, yachete, komanso yolondola. Kaya mukudula chitsulo chofewa, chitsulo chosapanga dzimbiri, aluminiyamu, kapena grating, masamba athu amapereka kulondola kwa fakitale pamalo ogwirira ntchito.

Tathetsa mavuto okhudzana ndi kutentha ndi makina odulira zitsulo zouma kuti makasitomala anu athe kuyang'ana kwambiri pakupanga.

Gwirizanani ndi KOOCUT pa Ubwino Wamakampani. Tili okonzeka kupatsa ogulitsa ndi ogwira nawo ntchito mafakitale mbadwo wotsatira waukadaulo wodula zitsulo.Lumikizanani ndi gulu lathu lerokuti mupeze upangiri waukadaulo ndi mtengo wogulira zinthu zambiri wogwirizana ndi zosowa zanu zamsika.

Kudula Kozizira. Kumaliza Kopanda Burr. Moyo Wautali.