The Knowledge You Have To Know About Aluminum Cutting Saw Blade ！

Doors and windows industry as an important part of the building materials industry, while in recent years is in the stage of rapid development. With the advancement of urbanization and the improvement of people’s requirements for building appearance, comfort and safety, the market demand for door and window products is increasing.

Aluminum profile class, aluminum profile end face and other materials processing usually need special tools to cut.

Such as aluminum alloy saw blades and other saw blades specializing in cutting this material.

About the aluminum alloy saw blade, this article will be introduced to you from a variety of aspects.

Table of Contents

• Aluminum saw blade introduction and advantages

• Classification of Aluminum Saw Blades

• Applications and materials Adaptable equipment

• Aluminum saw blade introduction and advantages

Aluminum alloy saw blades are carbide-tipped circular saw blades specially used for aluminum alloy material undercutting, sawing, milling grooves and cutting grooves.

Commonly used in non-ferrous metals and all kinds of aluminum alloy profiles, aluminum tubes, aluminum bars, doors and windows, radiators and so on.

Suitable for aluminum cutting machine, various push table saw, rocking arm saw and other special aluminum cutting machine.

Understand some common uses and adapting equipment of aluminum alloy saws. So how do we choose an aluminum alloy saw of the right size?

The diameter of the aluminum alloy saw blade is generally determined according to the sawing equipment used and the size and thickness of the cutting material. The smaller the diameter of the saw blade, the lower the cutting speed, and the larger the diameter of the saw blade, the higher the requirements for sawing equipment. , so that the efficiency is higher. The size of the aluminum alloy saw blade is determined by selecting a saw blade with a consistent diameter according to different sawing equipment models. Standard aluminum alloy saw blade diameters are generally:

Advantages

1. The quality of the cut end of the workpiece processed with the aluminum alloy saw blade is good, and the optimized cutting method is used. The cut section is good and there are no burrs inside and outside. The cutting surface is flat and clean, and there is no need for follow-up processing such as flat end chamfering (reducing the processing intensity of the next process), which saves processes and raw materials; the material of the workpiece will not be changed due to the high temperature generated by friction.

   The operator has low fatigue and improves sawing efficiency; there are no sparks, no dust, and no noise during the sawing process; it is environmentally friendly and energy-saving.

2. Long service life, you can use the saw blade grinding machine to repeatedly grind the teeth, the service life of the saw blade after grinding is the same as that of the new saw blade, which improves production efficiency and reduces costs.

3. The sawing speed is fast, the cutting efficiency is optimized, and the work efficiency is high; the saw blade deflection is low, the section of the steel pipe being sawed has no burrs, the sawing accuracy of the workpiece is improved, and the service life of the saw blade is maximized.

4. The sawing process produces very little heat, avoiding thermal stress at the cross-section of the wound and changes in the structure of the material. At the same time, the saw blade has little pressure on the seamless steel pipe, which will not cause deformation of the wall pipe.

5. Easy to operate. The equipment feeds materials automatically throughout the entire process. There is no need for professional masters on the way. Workers’ salary costs are reduced and personnel capital investment is small.

Classification of Aluminum Saw Blades

single Head Saw

The single-head saw is used for profile cutting and blanking for convenient processing, and can realize accurate cutting of 45 degrees and 90 degrees at both ends of the profile.

Double Head Saw

The aluminum alloy double-head saw blade is a tool specially used for cutting aluminum alloy materials. Compared with traditional single-ended saw blades, aluminum alloy double-ended saw blades have higher efficiency and better cutting quality.

First of all, the aluminum alloy double-head saw blade is made of special carbide material, which has high hardness and wear resistance. This allows it to stay sharp over long periods of use and is less prone to wear and tear. Therefore, the aluminum alloy double-head saw blade can perform continuous and stable high-speed cutting, greatly improving work efficiency.

Secondly, the aluminum alloy double-head saw blade has a unique design and has good heat dissipation performance. Aluminum alloy materials will generate high temperatures during the cutting process, and poor heat dissipation will cause the blade to become soft, deformed or even damaged. The aluminum alloy double-head saw blade effectively improves the heat dissipation effect through raised heat sinks and appropriate cutting hole design, ensuring the stability and service life of the blade.

In addition, aluminum alloy double-ended saw blades have precise cutting capabilities. Due to the special characteristics of aluminum alloy materials, it is necessary to use appropriate angles and speeds for cutting to avoid problems such as burrs and deformation. The aluminum alloy double-head saw blade can be adjusted according to different needs to ensure accuracy and smoothness during the cutting process.

In practical applications, aluminum alloy double-head saw blades are widely used in aerospace, automobile manufacturing, building decoration and other fields. For example, in the aerospace industry, aluminum alloys are common structural materials that require precise cutting and processing.

Special saw blade for aluminum profiles

Mainly used for industrial profiles, photovoltaic door and window angle yards, precision parts, radiators and so on. Common specifications range from 355 to 500, the number of teeth according to the wall thickness of the profile is divided into 80, 100, 120 and other different teeth to determine the surface finish of the workpiece.

Bracket Saw Blade

Has high hardness and wear resistance. Because it is made of high-quality aluminum alloy material, this saw blade can maintain good rigidity and stability during the cutting process and is not easy to deform and wear, so it can maintain sharp cutting results for a long time.
Secondly, ultra-thin aluminum alloy corner code saw blades have a low friction coefficient. The surface of the saw blade has been specially treated to reduce friction with the object being cut, thereby reducing heat and vibration during cutting, making cutting smoother and more efficient.

Applications and materials Adaptable equipment

Solid Aluminum Processing

Aluminum plates, rods, ingots, and other solid materials are mainly processed.

Processing of aluminum profiles

Processing of various aluminum profiles, mainly used for aluminum alloy doors and windows, passive houses, solariums, etc.
passive house/solarized room, etc.

Processing of aluminum profile ends (milling)

Processing all kinds of aluminum profile end face, step face forming processing, such as in aluminum doors and windows, forming, trimming, opening and closing.
Forming, trimming, slotting, etc., mainly for aluminum doors and windows.

Processing aluminum alloy bracket

Processing of aluminum alloy bracket, mainly used for aluminum alloy doors and windows.

Processing of thin aluminum products/aluminum profiles

Processing of thin aluminum, processing precision is relatively high.
Such as solar photovoltaic frames, industrial radiators, honeycomb aluminum panels and so on.

Adaptable equipment

Aluminum alloy saw blades can be used in a variety of equipment The following is a brief introduction to some.
In actual use, you need to refer to the processing material and the equipment used to select the appropriate saw blade.

Dual-axis end milling machine: used for processing the end face of aluminum profiles to adapt to the matching of different cross-section profiles.

CNC tenon milling machine: suitable for sawing and milling the tenon and step surface of the end face of aluminum door and window stile profiles.

CNC double-head cutting and sawing machine
We are always ready to provide you with the right cutting tools.

As a supplier of circular saw blades, we offer premium goods, product advice, professional service, as well as a good price and exceptional after-sales support!

In https://www.koocut.com/.

Break the limit and move forward bravely! It’s our slogan.